Product Description
This product is an automated production line covering the entire process of PCB board loading, scanning, multi-machine insertion, soldering, inspection and unloading. It integrates core equipment such as an upper fixture lift, scanning table, multiple AI insertion machines, 0.6 connection table, 1.5 insertion line, lift, nebulizer, wave soldering machine, board flipping machine, AOI behind the furnace, and lower fixture lift. Through an intelligent control system, seamless multi-link linkage is achieved, completing the fully automated operation of PCB boards from raw material loading to finished product unloading. It is suitable for the production scenarios of electronic component soldering that require through-hole processes, ensuring the precision of through-hole insertion and soldering quality while realizing large-scale and efficient production.
Product advantages
Efficient collaboration of multiple AI insertion machines: With multiple AI insertion machines working in parallel, the insertion efficiency is several times higher than that of a single machine, meeting the mass production requirements of large-scale insertion type PCB boards.
Full-process process integration: Integrating plug-in, welding, and inspection processes, reducing manual transfer between processes, enhancing production efficiency and process consistency, and lowering quality risks.
Intelligent quality control: AOI at the back of the furnace enables full inspection of defects after welding. The AI insertion machine is equipped with visual recognition technology to ensure high-precision quality control in the insertion and welding processes.
Flexible production adaptation: The equipment parameters can be flexibly adjusted according to the PCB board specifications and plug-in types, supporting the flexible production of multi-variety plug-in PCB boards.
Product features
The upper/lower fixture lift realizes the automatic loading and unloading of PCB boards and fixture turnover, reducing manual operation.
Multiple AI insertion machines support the insertion of various components, with an insertion accuracy of ≤±0.05mm, and are compatible with DIP components and irregular insertion.
Wave soldering adopts an intelligent temperature control and solder management system, with a soldering yield of ≥99.5%.
The AOI equipment behind the furnace has micron-level detection accuracy, capable of identifying defects such as missing plug-ins, reverse insertion, false soldering, and bridging, with a detection accuracy rate of ≥99.9%.
1.5 The plug-in line and the lift ensure precise connection among multiple devices, making the production process smooth without any lag.
Application scenarios
Large-scale PCB board soldering inspection production for through-hole components in the electronics manufacturing industry, such as production lines for industrial control boards, power supply boards, automotive electronic boards and other products, is particularly suitable for enterprises with high requirements for through-hole efficiency and soldering quality.
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PCB intelligent insertion and soldering inspection full-process production line (multiple AI insertion machines + wave soldering + post-furnace AOI) Images
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