Product Description
This product is an intelligent production line designed for large-scale through-hole PCB board production scenarios, integrating equipment such as board loading machines, board separation machines, multiple AI through-hole machines, connection stations, through-hole lines, nebulizers, wave soldering machines, stud machines, AOI after the furnace, and fixtures under the board removal machine. Adopting a full-process automated layout of "board loading → board separation → multi-machine insertion → soldering → inspection → material cutting", multiple AI insertion machines achieve efficient and precise component insertion, wave soldering completes large-scale soldering, and AOI after the furnace realizes full inspection. Each link is linked through an intelligent control system to meet the large-scale efficient production and quality control requirements of through-hole type PCB boards.
Product advantages
Large-scale production capacity output: The combination of multiple AI insertion machines and wave soldering machines has increased the overall production capacity by more than 100% compared to traditional production lines, making it suitable for the mass production of large-scale insertion type PCB boards.
Full-process automated control: From PCB board loading to finished product unloading, no human intervention is required, reducing human errors and enhancing production consistency and stability.
Intelligent data traceability: Each link is equipped with a data acquisition module, which can record the plug-in parameters, soldering curves, and inspection results of each PCB board, achieving quality traceability and process optimization.
Equipment coordination stability: Multiple devices are precisely connected through connection stations and plug-in lines, ensuring a stable production rhythm and the continuity of large-scale production.
Product features
Multiple AI insertion machines adopt modular design, making maintenance and upgrades convenient and supporting later capacity expansion.
Wave soldering is equipped with an automatic solder addition and slag removal system, reducing the frequency of manual maintenance.
The AOI equipment behind the furnace has a fast detection speed, with each PCB board detection time ≤8 seconds, matching the rhythm of large-scale mass production.
The board loading machine and the board splitting machine are compatible with multiple specifications of PCB boards, meeting different production requirements.
All the equipment along the line supports integration with the MES system to achieve digital control of the production process.
Application scenarios
The production scenarios of ultra-large-scale through-hole PCB boards in the field of electronic manufacturing, such as the through-hole lines of consumer electronics foundries, large-scale production lines for home appliance control boards, and mass production workshops for industrial equipment PCB boards, are particularly suitable for enterprises with high requirements for production capacity and digital management.
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PCB large-scale insertion and soldering inspection production line (multi-AI insertion machines + wave soldering + post-furnace AOI full process) Images
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